Soldering Guide - FPSC-Based Products Fused Tin Grid Array (FTGA) Information (LAN-128e.A1)
Table of Contents
Introduction
This guide provides information on how to solder the various phyCORE FPSC modules. The first section contains information common to all FPSC modules. Module-specific information can be found in the appendices.
Tip
- For good soldering results, we recommend using the parameters in this guide as much as possible. Variations to the parameters may cause issues when soldering a phyCORE module.
- Due to its weight and to reduce the soldering cycles, we recommend populating the SOM onto the assembly side of the carrier board with the SOM's assembly side facing upwards.
- For technical support or additional information, please contact our technical support team.
Production Settings
Moisture Sensitivity, Shelf Life, and Storage
The modules are rated MSL 3, so it is required that they are stored adequately before soldering (see IPC/JEDEC J-STD-033C). PHYTEC recommends storing the modules shrink-wrapped in the original packing. If the packaging is opened, store them in humidity-reduced storage (rel. humidity < 10%, T < 30°C / 86°F). The shelf life for sealed packaging is 12 months at < 40°C and < 90 % rel. humidity.
Paste Printing
Stencil
- Stencil thickness: 100µm / 4mil
- Stencil alignment: 25% off the smallest pad
Solder Paste
The following solder paste type has been approved for mounting the module onto a carrier:
- SAC305 (Lead-free: Indium8.9HF 88,5% Type 4 or equivalent)
Cut Out
To be compatible with all FPSC Modules, place a 15 mm x 18 mm cutout for the bottom side components of the SOM.
Note
Not all derivatives within the FPSC System on Module Portfolio, have components on the bottom side. It is possible to design the carrier board without a cutout, but a limitation in exchangeability between FPSC SOM' will be the result. Please refer to the product-specific appendix to determine which FPSC SOM needs the cutout and which not.
SMT Process Parameter Reference
Process | SMT Process | Specification Recommendations |
---|---|---|
Screen Print | Solder Paste | SAC305: Indium8.9HF 88,5% Type 4 or equivalent |
Stencil Thickness | 0.1 mm / 4 mil | |
Stencil Pad Diameter Stencil Soldering Edges | 0.72 mm / 28 mil 1:1 | |
Paster Alignment | 25% off the pad (offset <0.25 diameter) | |
PnP | SOM weight | approx. 8g |
Placement Nozzle | 0>15 mm vacuum | |
Nozzle Pick Surface | PnP cap center | |
Speed | The slowest speed for the machine | |
Placement Sequence | Place the SOM last | |
Placement Alignment | 50% off the pad (offset <.5 diameter) | |
Reflow | Belt Speed | 0.6-1.1 m/sec |
Refer to the SMT Profile below |
Soldering
It is strongly recommended that the module be melted entirely through. This is the case with our in-house processing. This is not harmful to the module and results in the most resilient solder joints. All of the soldered connections that we examined externally were completely melted through again when the FPSC module and the baseboard were soldered. All components of the module can be seen as regular SMD components and are to be soldered together with the motherboard according to the JEDEC soldering profile recommendation.
Our soldering profiles for the vapor phase soldering are based on J-STD-020E (see Note 4 below). The liquidus time amounts between 60 s and 90 s, and we recommend a maximum of three soldering processes. The peak body temperature of the populated parts is 260°C.
Profile Feature | Pb-Free Assembly |
---|---|
Preheat/Soak: Temperature Min (Tsmin) Temperature Max (Tsmax) Time (ts) from (Tsmin to Tsmax) | 150°C 200°C 60-120 seconds |
Ramp-up Rate (TL to Tp) | 3°C / second max. |
Liquidus temperature (TL) Time (tL) maintained above TL | 217°C 60-150 seconds |
Peak Package Body Temperature | For users: Tp must not exceed the classification temperature in Table 4-2 (J-STD-020E). For suppliers: Tp must equal or exceed the classification temperature in Table 4-2 (J-STD-020E). |
Time (Tp)* within 5°C of the specified classification temperature (Tc), see Figure 5-1. | 30* seconds |
Ramp-down Rate (Tp to TL) | 6°C / second max. |
Time 25°C to peak temperature | 8 minutes max |
*Tolerance for peak profile temperature (Tp) is defined as a supplier minimum and a user maximum. |
Note 1: All temperatures refer to the center of the package, measured on the package body surface facing up during assembly reflow (e.g. live-bug). If parts are reflowed in other than the normal live bug assembly reflow orientation (i.e., dead bug), Tp must be within±2°C of the live bug Tp and still meet the Tc requirements. Otherwise, the profile must be adjusted to achieve the latter. To accurately measure actual peak package body temperatures, refer to JEP140 for recommended thermocouple use.
Note 2: Reflow profiles in this document are for classification/preconditioning and are not meant to specify board assembly profiles. Actual board assembly profiles should be developed based on specific process needs and board designs and should not exceed the parameters in this table. For example, if Tc is 260 °C and time Tp is 30 seconds, this means the following for the supplier and the user:
- For a supplier: The peak temperature must be at least 260 °C. The time above 255 °C must be at least 30 seconds.
- For a user: The peak temperature must not exceed 260 °C. The time above 255 °C must not exceed 30 seconds.
Note 3: All components in the test load must meet the classification profile requirements.
Note 4: SMD packages classified to a given moisture sensitivity level by using Procedures or Criteria defined within any previous version of J-STD-020, JESD22-A112 (rescinded), IPC-SM-786 (rescinded) do not need to be reclassified to the current revision (December 2014) unless a change in classification level or a higher peak classification temperature is desired.
Note
PHYTEC follows the EIA Standard EIA-481-F for all feeder belts and trays. Ensure that your processing follows these procedures.
Appendix 1: phyCORE-i.MX 95-FPSC
Specification
Article Number | PCL-079 (FPSC) |
---|---|
Size | 48x45 mm |
Component Cutout | Needed |
Delivery Format
The modules are only shipped in reels. For more information, please contact PHYTEC Sales.
COMING SOON!
Warning
The Belts comply with the ANSI/EIA-481 Standard. PHYTEC suggests you check your processing to ensure your feeders work correctly using the above-stated belts. Especially with larger components, some feeders may cause problems. Alternatively, we can offer the product delivered in trays, please contact us.
Coplanarity
The coplanarity measured on the i.MX 95-FPSC is<0.003" bow and twist (98% confidence interval). The carrier board must also be coplanar. If the carrier board is thinner than the i.MX 95-FPSC, we recommend the assembly be supported during the reflow process, i.e. a reflow fixture should be used to minimize the potential bow of the carrier card.
SMT Pick and Place
- Placement Nozzle: Largest nozzle that will fit (7.5 mm max.)
- Nozzle Pick Surface: Center of Shield on i.MX 95 CPU
- Placement Speed: Slowest speed for the machine
- Placement alignment: 10% of pad diameter (compensating for module weight and supporting alignment)
- Place the SOM at the last part of the carrier board to eliminate unexpected shifting
Appendix 2: phyCORE-i.MX 8M Plus FPSC
Specification
Article Number | PCL-078 (FPSC) |
---|---|
Size | 40x37 mm |
Component Cutout | Needed |
Delivery Format
The modules are only shipped in reels. For more information, please contact PHYTEC Sales.
COMING SOON!
Warning
The Belts comply with the ANSI/EIA-481 Standard. PHYTEC suggests you check your processing to ensure your feeders work correctly using the above-stated belts. Especially with larger components, some feeders may cause problems. Alternatively, we can offer the product delivered in trays, please contact us.
Coplanarity
The coplanarity measured on the i.MX 8M Plus is<0.003" bow and twist (98% confidence interval). It is important that the carrier board is also coplanar. If the carrier board is thinner than the i.MX 8M Plus, it is recommended that the assembly be supported during the reflow process, i.e. a reflow fixture should be used to minimize the potential bow of the carrier card.
SMT Pick and Place
- Placement Nozzle: Largest nozzle that will fit
- Nozzle Pick Surface: Center of Shield on i.MX 8M Plus CPU
- Placement Speed: Slowest speed for the machine
- Placement alignment: 10% of pad diameter (compensating for module weight and supporting alignment)
- Place the SOM at the last part of the carrier board to eliminate unexpected shifting
Appendix 3: phyCORE-AM62L FPSC
Coming Soon!
Appendix 4: phyCORE-AM62P FPSC
Coming Soon!
Revision History
Version | Changes | Date |
LAN-128e.A0 | Preliminary Edition | 21.02.2025 |
LAN-128e.A1 | phyCORE-i.MX 8M Plus FPSC info added | 05.03.2025 |
Contact Information
If you have any questions, design considerations, or are interested in further information, please contact your nearest PHYTEC office. EUROPE NORTH AMERICA FRANCE Address: PHYTEC Messtechnik GmbH PHYTEC America LLC PHYTEC France PHYTEC Embedded Pvt. Ltd PHYTEC Information Technology (Shenzhen) Co. Ltd. Ordering Information: +49 6131 9221-32 +1 800 278-9913 +33 2 43 29 22 33 Technical Support: +49 6131 9221-31 +1 206 780-9047 Fax: +49 6131 9221-33 +1 206 780-9135 +33 2 43 29 22 34 Web Site: Copyrighted products are not explicitly indicated in this manual. The absence of the trademark (™ or ®) and copyright (©) symbols does not imply that a product is not protected. Additionally, registered patents and trademarks are similarly not expressly indicated in this manual. The information in this document has been carefully checked and is considered to be entirely reliable. However, PHYTEC Messtechnik GmbH assumes no responsibility for any inaccuracies. PHYTEC Messtechnik GmbH neither gives any guarantee nor accepts any liability whatsoever for consequential damages resulting from the use of this manual or its associated product. PHYTEC Messtechnik GmbH reserves the right to alter the information contained herein without prior notification and accepts no responsibility for any damages that might result. Additionally, PHYTEC Messtechnik GmbH offers no guarantee nor accepts any liability for damages arising from the improper usage or improper installation of the hardware or software. PHYTEC Messtechnik GmbH further reserves the right to alter the layout and/or design of the hardware without prior notification and accepts no liability for doing so. @ Copyright 2025 PHYTEC Messtechnik GmbH, D-55129 Mainz. Rights - including those of translation, reprint, broadcast, photomechanical or similar reproduction and storage or processing in computer systems, in whole or in part - are reserved. No reproduction may occur without the express written consent from PHYTEC Messtechnik GmbH.INDIA CHINA
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